Palin Sludge Consolidator

ALSI Palin Sludge Consolidation System

The ALSI Palin Sludge Consolidator is an automated and continuous industrial sludge collection, consolidation, and removal system used in industrial processing plants that produce wastewater containing various contaminants like paints, oils, greases, and proteins/fats. Specifically engineered for industrial sludges (wastewater), the Palin reduces disposal and operational costs by removing water from sludge and returning clean water back to the process. Simple by design, the Palin provides a reliable, process liquid clean-up for floating suspended solid separation applications.​

ALSI Palin Sludge Consolidator Benefits:

  • Reduces cost of chemistry programs
  • Minimize down time due to system interruptions
  • Minimal utility consumption
  • Smaller footprint compared to competing technologies
  • Increased efficiency compared to standard centrifuge equipment
  • Higher rates of water reuse

The Palin is but one piece of the total solution offered by Air Liquid Systems (ALSI) designed to handle the consolidation, collection, and drying of industrial sludges. The Palin works best when coupled with the Checkmark Sludge Dryer to round out the complete industrial sludge solution offered by ALSI.

Maintenance Free

Built to run without the need for maintenance

Custom Designs

Each Palin is designed and built to customer specs

Economical Choice

Cost effective alternative to competing technologies

How Does a Palin Consolidator Work?

Sludge-laden water collected from a recirculation tank is continuously sent to the Palin Sludge Consolidator which consolidates and removes floating industrial sludge. Sludge enters through the Palin inlet and is guided towards an entrance wall, creating a rolling motion that aids solids flotation. The system utilizes a MASCon (a micro-aeration system) to introduce microbubbles, enhancing sludge flotation by attaching to rising paint particles. The rising particles, along with flocculant and de-tack chemicals, coagulate to form a sludge mat on the water’s surface, that is then scraped off the water’s surface and directed to a dewatering system, which can include a dewatering bag or dryer.

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Why Choose a Palin for Sludge Removal

A Palin sludge consolidation system offers several compelling reasons for businesses to consider its purchase. It is renowned for being among the most effective and economical solutions for consolidating and removing sludge. Furthermore, the system can be tailored to meet specific customer requirements, whether the limiting factors are space constraints, hydraulic considerations, or the volume of solids being processed. Unlike copycat designs, which often suffer from poor construction and incorrect sizing for the intended application, the Palin system stands out for its reliability and performance. Additionally, it requires minimal maintenance, operating seamlessly without the need for frequent upkeep typical of centrifuge systems. Its design optimally ensures that a mat of sludge is efficiently removed with minimal water loss, further enhancing its cost-effectiveness. Compared to the expenses associated with filter box change-outs in dry paint booths, the Palin system boasts lower operating costs, making it a compelling investment for businesses seeking efficient and economical sludge management solutions.

ALSI Palin Scaper

 

The Palin System is a fully customizable unit designed to each of our clients needs.
Models typically come in standard widths of:

32″

48″

54″

66″

84″

The width is representative of the size of the scraper used in the Palin System.
The length of the system varies depending on the specific application, chemical program, and retention time needed.

 

To complement our Sludge Consolidator Systems we offer numerous adders that enhance the Palin System’s user interface.

  • Platforms
  • Stairs
  • Ladders
  • Stainless Steel tank
  • Dewatering bag carts
    • With sump
    • Without sump
  • Controls architecture
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Leading Companies Using a Palin Sludge Consolidator

ALSI Palin Customers

All product and company names are trademarks™ or registered® trademarks of their respective holders. Use of them does not imply any affiliation with or endorsement by them.

Frequently Asked Questions (FAQ's)

Answer:

The Palin Sludge Consolidator offers numerous advantages over competing centrifuge technologies. A few key differences in design and performance are listed below:

  • Palin: Zero maintenance or downtime required.
  • Centrifuge: System bearings need to be rebuilt frequently and a rotating assembly maintenance.
  • Palin: Custom controls can communicate with a wide variety of plant PLCs (Programmable Logic Controllers).
  • Centrifuge: Standardized equipment where one size tries to fit all applications
  • Palin: Less than 50 PPM of solids returned to the process.
  • Centrifuge: Returns several thousand (2,000 – 10,000 PPM) solids back to the process water.
  • Palin: Can handle significantly larger volumes at a higher rate.
  • Centrifuge: Limited effectiveness when handling large volumes.
  • Palin: Adds retention time to the system, creating a larger hydraulic footprint, facilitating easier management of de-tack chemicals.
  • Centrifuge: Does not contribute to retention time or hydraulic footprint in the same way.
  • Palin: Designed specifically for each individual system, considering both hydraulic and solid loading characteristics.
  • Centrifuge: Standardized equipment where one size tries to fit all applications